ISOTHANE TPU樹脂:
創新高性能、高附加價值之綠色環保材料
大東樹脂掌握關鍵技術,自行研發的高性能熱塑型聚氨酯彈性體,簡稱TPU樹脂,為高級環保材料,可於土中自然分解,是優異的環保材料。具備耐磨損、耐撕裂、及耐低溫曲折等特性。大東樹脂TPU樹脂系統發展完整,分為芳香族與脂肪族兩大類。
未來輕量化與節能減碳的趨勢,也成功推出以塑代鋼的熱塑性長纖維增強複合材料及客製化規格的樹脂與複合材料等。
大東樹脂推出的長纖維增強複合材料(LFRT)具有優異的剛性強度及耐衝擊特性, 可取代工業零部件的金屬材料,有效減輕產品重量,且成型品表面具有良好光澤度及平滑性 ,耐磨耗性及尺寸安定性也較一般複合材料更佳 。
塑化產品生產線全程使用電腦自動化程序控制,採用先進的雙軸反應押出設備產製高性能材料,並透過精密檢驗儀器之檢測及自動化設備之包裝堆棧,確保成品外觀及儲存品質。
項目名稱 | High Performance Engineering TPU Composites - 長纖複材級 |
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產品特性 | 優異的機械性能, 包括高剛性、耐磨耗、以及尺寸安定等, 適用於射出及押出成型之加工,可用來取代部分的熱雨性材料或金屬材料,以利於製成品部件的結構輕童化與設計自由度,也符合環保即可回收之要求。 |
應用場合 | 汽車丶手工具。 |
品名 | 抗張強度 | 伸長率 | 抗折強度 | 抗折模數 | 衝擊強度 | 比重 | 縮收率 | 特性 & 應用 |
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1. 聚氨酯 TPU |
高鋼性 耐熱性佳 尺寸穩定性優 |
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8102LGF40 | 1,930 (190) | 2 | 2,440 (240) | 102.000 (10000) | 29 (290) | 1.5 | 0.1~0.2 |
機械零部件 醫療器材部件 運動器材 & 鞋材部件 |
8102LGF50 | 2,040 (200) | 2 | 2,750 (270) | 150,900 (14800) | 30 (300) | 1.6 | 0.1~0.2 | |
8102LGF60 | 2,140 (210) | 2 | 2,950 (290) | 158,000 (15500) | 31 (310) | 1.7 | 0.05~0.2 | |
8101LGF60 | 2,140 (210) | 2 | 3,260 (320) | 183,000 (18000) | 25 (250) | 1.7 | 0.05~0.2 | |
2. 聚醯胺 PA |
優越的機械強度 耐熱性佳 尺寸穩定性佳 |
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NL6130 | 1,800 (176) | 2 | 2,900 (284) | 110,000 (10791) | 25 (245) | 1.35 | 0.1~0.2 |
機械零部件 醫療器材部件 運動器材 & 鞋材部件 |
NL6140 | 2,000 (196) | 2 | 3,000 (294) | 120,000 (11772) | 30 (294) | 1.45 | 0.1~0.2 | |
NL6150 | 2,200 (216) | 2 | 3,500 (344) | 140,000 (13739) | 40 (400) | 1.57 | 0.05~0.2 | |
NL6240 | 2,200 (216) | 2 | 3,100 (304) | 120,000 (11776) | 20 (200) | 1.45 | 0.05~0.2 | |
NL6250 | 2,400 (236) | 2 | 3,600 (353) | 150,000 (14720) | 32 (320) | 1.58 | 0.05~0.2 | |
NL6340 | 2,000 (196) | 2 | 3,200 (314) | 165,000 (16192) | 30 (300) | 1.5 | 0.05~0.2 | |
NL6350 | 2500 (245) | 2 | 3,750 (363) | 195,000 (18646) | 35 (350) | 1.59 | 0.05~0.2 | |
NL6360 | 2,600 (255) | 1.8 | 4,000 (393) | 200,000 (19627) | 37 (370) | 1.7 | 0.05~0.2 | |
3. 聚丙烯PP |
優越的韌性 耐熱性佳 尺寸穩定性良 |
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PL6230 | 1,000 (98) | 2 | 1,600 (156) | 60,000 (5886) | 16 (156) | 1.12 | 0.1~0.3 |
機械零部件 醫療器材部件 汽機車零部件 |
PL6240 | 1,100 (107) | 2 | 1,700 (166) | 85,000 (8338) | 25 (245) | 1.2 | 0.1~0.3 | |
PL6250 | 1,250 (122) | 2 | 2,000 (196) | 110,000 (10791) | 30 (294) | 1.33 | 0.1~0.3 |
ISOTHANE® 8101LGF60
High Performance Engineering TPU Composites Characteristics:8101LGF60 product is long glass fiber reinforced engineering thermoplastic Polyurethanes. It exhibits excellent tensile and flexural strength, toughness, abrasive resistance, high rigidity, and maintenance of good physical properties under UV exposure. The product can be injection molded and extruded.
Properties:
ITEMS | UNITS | TEST METHOD | VALUES |
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PHYSICAL | |||
Primary Additive | % | (TGA) | 60 |
Specific Gravity | gr./cm3 | D-792 | 1.70 |
Shrinkage | % | D-955 | 0.1~0.2 |
Water Absorption, | % | 24 hours at 23ºC | — |
Hardness | Shore D | D-2240 | 90 |
MECHANICAL | |||
Tensile Strength | Mpa | D-638 | 210 |
Tensile Modulus | Mpa | D-638 | — |
Elongation @ break | % | D-638 | 2 |
Flexural Strength | Mpa | D-790 | 320 |
Flexural Modulus | Mpa | D-790 | 18,000 |
Izod Impact Strength | J/m |
D-256 (Notched 1/8”., 23 ºC ) |
250 |
THERMAL | |||
Heat Distortion Temp. | ºC | D-648 (1.8MPa) | 95 |
Vicat Softening Point | ºC | D-1525 | 190 |
OTHER | |||
Flammability | UL-94 | (1/8”) | HB |
Processing Information:
Typical Injection Molding Conditions for 8101LGF | |
Drying Temperature: 90~110℃(180~230℉) / 3 ~ 4 hrs.
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Barrel Temperatures: Rear Middle Front Nozzle Melt Temperature Mold Temperature |
200~210℃ (400~410℉) 220~230℃ (430~445℉) 230~245℃ (445~475℉) 240~250℃ (470~480℉) 220~250℃ (430~480℉) 95~110℃ (185~230℉) |
ISOTHANE® 8102LGF
High Performance Engineering TPU Composites Characteristics:
8102LGF product is long glass fiber reinforced engineering thermoplastic Polyurethanes. It exhibits excellent tensile and flexural strength, toughness, abrasive resistance, high rigidity, and maintenance of good physical properties under UV exposure. The product can be injection molded and extruded.
ITEMS | UNITS | TEST METHOD | 8102LGF40 | 8102LGF50 | 8102LGF60 |
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PHYSICAL | |||||
Primary Additive | % | (TGA) | 40 | 50 | 60 |
Specific Gravity | gr./cm3 | D-792 | 1.50 | 1.60 | 1.70 |
Shrinkage | % | D-955 | 0.1~0.2 | 0.1~0.2 | 0.1~0.2 |
Water Absorption, | % | 24 hours at 23ºC | — | — | — |
Hardness | Shore D | D-2240 | 85 | 87 | 90 |
MECHANICAL | |||||
Tensile Strength | Mpa | D-638 | 190 | 200 | 210 |
Tensile Modulus | Mpa | D-638 | — | — | — |
Elongation @ break | % | D-638 | 2.0 | 2.0 | 2.0 |
Flexural Strength | Mpa | D-790 | 240 | 270 | 290 |
Flexural Modulus | Mpa | D-790 | 10,000 | 14,800 | 15,500 |
Izod Impact Strength | J/m |
D-256 (Notched 1/8”., 23 ºC ) |
290 | 300 | 310 |
THERMAL | |||||
Heat Distortion Temp. | ºC | D-648 (1.8MPa) | 90 | 90 | 95 |
Vicat Softening Point | ºC | D-1525 | 180 | 185 | 190 |
OTHER | |||||
Flammability | UL-94 | (1/8”) | HB |
Typical Injection Molding Conditions for 8102LGF | |
Drying Temperature: 90~110℃(180~230℉) / 3 ~ 4 hrs.
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|
Barrel Temperatures: Rear Middle Front Nozzle Melt Temperature Mold Temperature |
200~210℃ (400~410℉) 220~230℃ (430~445℉) 230~245℃ (445~475℉) 240~250℃ (470~480℉) 220~250℃ (430~480℉) 95~110℃ (185~230℉) |