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Tooling Shop
TOOLINGS FOR OPTIMAL PERFORMANCE AND RELIABILITY The core of the injection molding process is the tooling. In regard to their design and manufacture, the high-end machinery used is absolutely essential. This is why Yomura introduced a state-of-the-art and fully-automated system works 24/7 to fabricate the toolings and makes no compromises with respect to quality – and conceives and produces high-precision, custom made fast cycling injection toolings in house. MANUFACTURING CAPABILITY Tooling Automatic Fabrication Key points: All Process and measurement data are connected to minimize men key in error. All work piece are implanted with RFID chip to minimize men error. Pre-set 2D and 3D are used before and after process to ensure the work piece are manufactured to the 100% accuracy. Productivity will be expected to increased at least 30 % monthly.
軟件產品及服務系統-iNET
產品分類 : 控制設備
iNet是一套完整的射出機工廠網絡化管理解決方案，協助塑膠廠生產與車間管理，藉由網路連結，作為管理層與生産現場溝通的橋樑；亦使管理者(administrator)進行全球營運，提供客戶管理新趨勢、掌控世界潮流，是成功邁向企業資訊化的必備武器。
Atos系列 精密分模線柱塞式微射出機
產品分類 : 臥式射出成型機
● 沒有直澆道，更節省澆道塑膠 ● 可生產更精密、更微小的微射出產品 ● 產品可向模具中心點靠攏，模具可微小化 ● 兩板直壓式四缸鎖模機構 ● 專利輻射式力學範本耐用30年 ● 智慧程式控制系統讓射出更容易 ● 相對同規格機型，機台長度最短 ● 精密節能油電伺服系統
奧地利KEBA控制器-I series control unit
產品分類 : 控制設備
EUROPEAN QUALITY ELEMENTS ENSURE PERFECT PERFORMANCE FOR IMM ● High-performance 32 bit processor ● All I/Os for standard injection molding machines ● PWM current outputs for direct control of proportional valves ● Optimized digital outputs for hydraulic switching valves ● Thermocouple inputs for different types of sensors ● Pulse input for screw speed ● Ethernet connection for host computer ● USB connection for printer, modem, USB stick, etc.
自動進針鞋跟機
產品分類 : 油壓夾模式射出成型機
● Rapid, high-precision direct hydraulic clamping system. Automatic needle loading, multistage ejection setting. ● Two adjustable nozzles with hot runners, molding 2 heels without runner in one shot.
INSERT INJECTION MOLD
產品分類 : 射出成型模具
INSERT MOLDING TECHNOLOGY: When a metal, plastic or ceramic part needs to be embedded in plastic to improve product structure it is called Insert Molding. It is a widely used process and one that YOMURA TECHNOLOGIES specializes in. With Insert Molding, a part is placed in a mold cavity then a selected plastic material is injected directly over it resulting is a single part with the insert(s) encapsulated by the material. This process normally uses engineering plastics for improved wear resistance, tensile strength and weight reduction. Insert Molding can be a highly efficient alternative to the assembly of discrete parts using soldering, connectors, fasteners, or adhesives. It also expands plastic capabilities and can reduce final product cost by limiting the amount of costly metal needed to create a part. And importantly, because we can use conventional single shot injection machines for Insert Molding, tooling costs are lower than with a multi-shot processing. Benefits: Reduced assembly and labor costs Because insert molding joins numerous components with thermoplastic, assembly and labor costs are greatly minimized. For example, a single stamping can be overmolded, then perforated to create multiple circuit paths. Reduced size and weight By eliminating fasteners and connectors, and by combining the physical strength of resin and metal inserts, insert molding yields smaller and lighter components. Increased reliability With every part tightly secured in thermoplastic, an insert molded component prevents part loosening, misalignment, improper terminations, and other problems. The thermoplastic resin also provides improved resistance to shock and vibration. Increased design flexibility Designers appreciate the virtually unlimited configurations that insert molding allows. For example, in creating a 3D circuit board, overmolding permits circuitry to move freely through the part, from inside to outside, up walls, down in holes-and the plastic ties it all together. Materials: Engineering plastic or Thermo Plastic Rubber (TPR) inserted with metal frame die casting, plated copper pin, sockets, wire frames, etc. Applications: TPR + Metal Frame(3C Mechanical Parts) ABS + Al. Die Cast (Sports/ Medical) Eng. Plastic + Patting Pin/Eng. Plastic + Wireframe (Connector) Eng. Plastic + Copper Pin/Contact (Precision Electronic Component)
立式關模立式射出機-YR多重崁入射出機圓盤系列
產品分類 : 立式射出成型機
• Vertical clamping with vertical injection. • Rotary table oscillate 180 °, rotate back / forth for easy loading and finished parts pick out, to increase productivity. • Rotary table with location pin, accurate positioning for mold alignment and automation. • Robot interface capability for complete automation. • Standardized wtih 2-sation function, and capable for 3-station or 4-station function & automation linkup for advanced efficiency. • Standardized wtih 3-column clamp, and available for 4-column clamp upon request.
BMC專用射出成型機-300BMC – 850BMC
產品分類 : 臥式射出成型機
Common commissioning for molding products such as electric parts and auto headlamps with insulated characteristics. Steel and FRP plates are installed on the fixed and movable platens to insulate the heat generation from the thermoset mold.
上升-下降橡膠射出成型機
產品分類 : 橡膠射出成型機
產品特性 射出量控制 採高精密度光學尺設計，能準確的控制與計算射出量之大小。 轉射板設計 具特殊的座進、座退功能，可使射嘴不死料。清料容易，品質穩定。 安全設計 備有高科技紅外線安全電眼，並具有全自動警告系統及多重安全防護裝置，可清楚掌握機台狀況，確保安全。 油路設計 比壓比流油路設計，穩定、安靜、故障率低，兩軸可同時操作。
3RT開模橡膠射出成型機 IRH-S3
產品分類 : 雨靴注塑機
●開模設計 3RT 架構特點在於超越一般傳統前頂式掀模，可用於三層或四層模具之特殊功能，具有掀模及中層模具個別頂出之設計。此掀模功能具有分段掀模、分段中模頂出、連續掀模及中模頂出之軟體設計，可依操作需求作調整。 ●入料系統 特殊二段式入料設計，能使原料得到最佳排氣效果，又不死料之功能。 ●射出量控制 採高精密度德制光學尺設計，能準確的控制與計算射出量之大小。
2RT開模輪胎膠囊專用橡膠射出成型機
產品分類 : 橡膠射出成型機
產品特性 開模設計 當模具出模時，前頂油壓缸會頂出模芯並且吹氣，使膠囊充氣脫模，方便操作者拿取成品。 射出量控制 採高精密度光學尺設計，能準確的控制與計
雨鞋3D圖協助討論 & ABS+CNC打樣
雨鞋模具最令人頭疼的部分就是【討論】，過往是由2D草圖討論花紋，再拿參考的樣品來輔助雙方想像，然而雨鞋是由高變化曲率的曲面所組成，只由2D草圖及樣品輔助雙方參考,想像必定會有出入，所以往往會造成模具已經完成之後，卻又不斷修改的問題發生，修改模具不僅耗時，且修改過的模具勢必會影響其壽命以及品質。 雨靴、短靴、工作鞋、膠鞋、塑膠鞋、射出鞋、短靴
