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●理想的酒椰和電影廢物
●適合剛性廢塑料回收
●粉碎機集成固體預粉碎回收解決方案
●高效脫氣與真空泵連接，保護環境
●不停機雙通道活塞過濾系統
●自動化模頭造粒技術，生產均勻的顆粒
●智能壓力檢測和報警控制系統
1. Feeding System
Feeding of scraps (raffia, film, lumps) is simple by a conveyor.
2. Shredding
Shredder integrated & Direct feeding to extruder: Powerful yet gentle shredder, efficient size reduction with minimal material degradation. Fast and stable feeding from the shredder into the extruder.
3. Filtration
Screen change with dual channel system: For non-stop operation and prevents material from leaking.
4. Degassing
Two-zone degassing (double-vented degasification): Able to process films with larger printed area and some water content.
5. Pelletization
Hot die face pelletizer: Produces high-quality plastic pellets for reprocessing.
6. Recycled Pellets
The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion.
| Model Name | Repro-One |
| Final Product | Plastic pellets/granule |
| Machine Components | Conveyor belt, single shaft shredder, extruder, pelletizing unit, water cooling unit, drying unit, silo tank |
| Recycling Material | HDPE、LDPE、LLDPE、 PP、 BOPP、 CPP、 OPP、 PA、PC、PS、PU、EPS |
| Output range | 150~ 500 kgs/hr |
| Feeding | Conveyor belt |
| Screw Diameter | 85~120mm (customized) |
| Screw L/D | 30/1,32/1,34/1,36/1 (customized) |
| Screw Material | SACM-465 or bimetallic |
| Degassing | Single or double vented degassing, Unvented for non-printed film (customized) |
| Cutting Type | Hot die face pelletizing (Water ring pelletizer) |
| Cooling | Water cooled |
| Voltage | Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...) |
| Optional Devices | Metal detector(S+S) , Additive feeder for masterbatch, Centrifuge dryer for drying |
| Delivery Time | 90~150 days for customized machine. In stock machines available |
| Warranty | 1 year |
| Technical Assistance | Engineers available to service machinery overseas |
| Model | Repro-One85 | Repro-One100 | Repro-One120 |
| Output | 150-250 kgs/hr | 300-400 kgs/hr | 400-500 kgs/hr |
| 6 tons /day | 9.6 tons /day | 12 tons /day | |
| 180 tons / month | 288 tons / month | 360 tons / month | |
| Screw diameter | 85mm | 100mm | 120mm |
Plast India an unprecedented Success
The heavy duty single shaft shredder integrated machine generated great interest among visitors from India and other parts of the world at the fair. From day to the last day of the exhibition, Polystar carried our live demonstration of the machine processing different types of material, including PP raffia scrap, purging (lumps), PP FIBC process scrap – bags, webbing, fabric, HDPE, LLDPE film scrap, both printed and unprinted. Visiting customers were able to take a much closer look at the machine performance and the quality of the pellets produced.
The Repro One machine was sold to a PP raffia/PP non-woven manufacturer who will process their in-house process waste and reuse the high quality pellets again in their production process. This manufacturer is one of the recognized producers of PP woven and non-woven fabric and bags in India.
7 sets of Polystar’s recycling machines have been sold at the exhibition along with many more pending projects which are likely to be finalized by mid 2015. Thousands of interested visitors in India registered themselves in Polystar’s stand in 6 days.
The one step recycling machine Repro One has an integration of a heavy duty shredder which eliminates the need of pre-cutting/pre-shredding even hard plastic waste, feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over heating the material. Equipped with double degassing and die face pelletizing, the line is the ideal equipment for processing all types of plastic scrap including PP raffia and woven waste, film scrap, purging, etc.
Apart from Indian clients, the machine also drew great attention from visitors from Middle East and Africa. Some new projects were finalized during the fair for various countries in Africa including Nigeria, Kenya, Morocco, Ethiopia and Tanzania.
With a remarkable success in Plast India, Polystar will again be showing its recycling machines in multiple exhibitions including NPE (Orlando) in March 2015 and K show in 2016 among other prominent exhibitions around the world.
Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film
More than 1,700 Polystar plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 105 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine
