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三合一塑膠回收機: Repro-Flex
產品分類 : 廢塑料再生機
回收機的設計可用來處理高達95%表面印刷的回收料，打造循環經濟的理想選擇 1. 脫氣前過濾：確保再製粒子品質的關鍵步驟 本機專為處理高印刷比例的回收料而設計，能將重印刷回收料進行回收再造粒。在脫氣流程之前，我們採用先進的過濾系統，有效去除雜質和污染物。此項設計可確保產生優質的脫氣效果，大幅提升再製粒子的純淨度和品質，讓您生產出更優質、更具價值的再生產品。 2. 三重脫氣：徹底去除油墨與濕氣，成就卓越品質 為確保最佳的脫氣效果，我們的回收機採用領先業界的三重脫氣技術。除了在第一段押出機配置雙重脫氣系統外，特別設計的透氣區塊 (位於第一和第二段押出機的連結處) 作為第三脫氣區段。此三重脫氣設計能更有效地去除回收料上的油墨、殘留溶劑和多餘的濕氣，大幅降低再生粒子的異味和揮發性有機化合物 (VOCs) 含量，提供更安全、更環保的再生材料。 3. 改良切粒設計：實現快速且穩定的供料，提升產能 我們不斷精進切粒技術，改良後的切粒設計在印刷BOPP薄膜回收應用中表現出色。粉碎單元不僅具備高效的粉碎能力，更巧妙地利用運轉過程中產生的熱能來預熱塑膠料，使其緊縮。緊縮的步驟大幅提升從粉碎單元至押出段的送料穩定度，確保均勻且連續的進料。高穩定性的送料是維持機器產能穩定的關鍵，讓您的生產線始終保持高效運作。 塑膠回收廢料 運用範圍：廣泛應用，創造無限價值 Repro-Flex 產出的再生塑膠粒可立即用於生產線進行再次生產，應用範圍廣泛。最常見的應用包括吹袋機和水管押出機，用於生產各種塑膠製品，例如垃圾袋、包裝膜、農用薄膜和建材等。我們的回收解決方案能幫助您實現資源循環利用，降低生產成本，並提升產品的市場競爭力。 1. 一次再生乾淨塑膠料 - 塑膠產品生產廠內廢料：降低成本，提升價值 塑膠產品生產廠 (例如吹袋工廠、製袋工廠和印刷廠) 平均會產生約佔總產量 5% 的廢料。在石油和新料價格持續上漲的背景下，塑膠廠內廢料回收的重要性日益凸顯。使用 Repro-Flex 回收機，您可以將生產過程中產生的廢料 (例如膜捲瑕疵品、製袋過程裁剪耳料) 進行回收再利用，大幅降低新料的購買成本。一次再生的回收料品質最高可達新料的 98%，許多生產商已選擇使用一次再生廢料來生產高品質產品，其品質與使用新料生產的產品相差無幾。這種方式不僅能節省原料成本，還能提高產品的市場價值，符合環保趨勢，提升企業形象。 2. 次級回收廢料 - 水洗廢料，含有微量雜質之塑膠粒子：擴大應用，創造收益 為滿足不同客戶的需求，Repro-Flex 機台也可靈活地回收水洗後的廢料 (例如廢棄的塑膠膜、農用膜、建築工程用覆蓋膜等)。Repro-Flex 粉碎過程中因旋轉產生的熱能，可用於加熱水洗過後的廢料，並帶走料中多餘的水分，有效降低後續處理的能源消耗。在押出機的部分，雙脫氣孔可以再次釋出水分及印刷油墨，進一步淨化再生粒子。水洗原料產出的塑膠粒多用於再次生產，例如製造垃圾袋、工程用膜、覆蓋布用的塑膠膜及生產水管等。Repro-Flex 機台還可選配色母/添加劑送料器，方便您根據需求調整回收粒子的顏色，拓展應用範圍，創造更多收益。 Repro-Flex 回收機優勢：高效、可靠、經濟 三合一設計的回收機台：節省空間，降低成本 Repro-Flex 回收機整合了粉碎、押出及切粒三大單元於一體，實現一站式回收解決方案。回收料可直接送至機台進行加工，最終得到高品質的再生塑膠粒。這種整合式設計省去了分別粉碎、押出及製粒所需的人工、工廠佔地及耗電量，大幅降低您的運營成本，提升生產效率。 便捷的操作方式：簡化流程，提升效率 回收料可直接放置在輸送帶上，由輸送帶自動送至粉碎單元。輸送帶的送料量由安培控制，實現精確的定量送料，確保進料的穩定性和均勻性。粉碎筒不僅能高效切割塑膠膜，還能在切割過程中壓縮粉碎後的塑膠碎片，使其產生重量，並利用切割旋轉產生的離心力將塑膠料直接送入押出機進行熔融。押出的熔融料經由模頭切粒單元可立即進行製粒和冷卻，產出的回收料可直接用於生產線進行再次生產，簡化操作流程，提升生產效率。 高效率，高產能：穩定進料，確保產量 結合粉碎及押出單元的設計，可確保送入的回收料得到徹底的粉碎，並順利餵入押出機中。這種不間斷的送料設計可提供穩定的進料量，使押出機能夠定量押出塑膠料。由於送料和押出量穩定，機器也能穩定生產高品質的再生粒子，確保您的生產線能夠持續高效運作。 高品質塑膠粒：均勻顆粒，提升價值 切粒單元採用模頭切粒的方式運作，可確保塑膠粒子形狀大小平均，顆粒均勻。因為粒子大小平均，用於生產線再次生產時，能獲得更好的熔融效果和更穩定的產品品質，從而提升產品的整體價值。 投資成本可快速回收：高投資回報率，加速盈利 平均在一年內，投資此回收機的成本，都可以得到回收，實現快速盈利 以合理的價格為您的生產線購置高效能及耐用之回收機，提升生產效率，降低運營成本。 低耗電量、高產能，在減少生產成本的同時，也為您做到最高的產量，提升盈利能力。 交貨期短並提供另客戶安心的安裝服務：POLYSTAR 每個月平均生產 8 台 Repro-Flex 回收機，平均交貨日在 60 天左右。客戶可在最短時間內開始在工廠內使用回收機，盡早享受回收帶來的效益。
HDPE A級 / 本色
產品分類 : PE樹脂
PROCESS OPTIMIZATION
產品分類 : 射出模具
In-Mold Decoration (IMD) is an efficient, durable and cost effective technique for printing, painting, and forming plastic decorations. However, a large number of parameters involved IMD manufacturing processes and the complex relationship between these parameters make the determination of the optimal parameter setting a challenging task. This paper proposes a systematic framework integrating Response Surface Methodology (RSM) and logistic regression to improve the yield of IMD manufacturing process. The integrated framework becomes easy to identify the optimal parameter setting,saving a great deal of time and money in the manufacturing process. On the empirical study in collaboration with Yomura, the proposed framework shows the significant result from 10% to 87.5% validating the viability of the proposed framework in real setting. (Key words: IMD, In-Mold Decoration, Parameter Optimization, RSM, Response Surface Methodology, Logistic Regression) EXPERT ANALYTICAL SYSTEM Yomura Technologies employs state-of-the-art technologies to select materials, validate component designs, develop tool designs and optimize its processes, ensuring that innovative concepts are achievable at the lowest cost of production. (Keywords: Moldex3D, Moldflow, PowerMill Pro, CAD system)
CONTRACT ASSEMBLY
Our Electronic Manufacturing Service (EMS) is used to Co- design, test, manufacture, distribute and provide repair services for electronic components and assemblies for Original Equipment Manufacturers. We have provided Co- design engineering and contract EMS for the consumer electronics, industrial, medical, military and telecommunications markets. We specialize in a variety of contract assembly levels from high volume, complex electro-mechanical assembly & testing to small volume, conceptual prototype runs. For small to medium device assembly, we utilize a cost savings system of mobile workstations and conveyors that can be quickly grouped into private and secure assembly cells. MANUFACTURING CAPABILITIES Electromechanical Assembly Subassembly and/or Final Product Assembly RoHS Compliant Assembly Lean Manufacturing PLM, MES, QMS, System Dedicated Program Management Functional and Post-Assembly Test Verification Material Procurement and Consigned Management FACILITIES 10,000 & 100,000 class clean rooms Flexible cell production system Mass management with Manufacturing Execution System (MES) 30,000 sq ft floor space with room for expansion Large, medium or small minimum order quantity (MOQ) HR expertise to maintain qualified production workers 24/7 operations SUPPLY CHAIN MANAGEMENT SERVICES YOMURA TECHNOLOGIES has many years of material & component sourcing experience and has direct relationships with factories around the world. Our office has been designed to coordinate quick quotes, provide constant updates and track all data needed to communicate with and expedite all client orders. This ensures a smooth transition from placement of orders to delivery. We understand our clients need to keep inventory levels low to control costs, yet still need to respond quickly for new orders to satisfy your customer demand. Clients can leverage our supply chain management expertise to receive volume quality products without high inventory risk. By customizing our stocking and logistics programs to meet your production needs we can reduce your material inventory during all stages of development from prototypes all the way through high volume production orders. TEST ENGINEERING Our Test Engineering department is staffed with experienced engineers and technicians who excel at working with customers to develop methodologies and design fixtures to reduce overall manufacturing costs, improve production yields, identify failures early, support root cause analysis, and assist design engineering with test analysis. Yomura has more than15 years waterproof IP68 test. REWORK SERVICES Sometimes rework of existing product assemblies is necessary to fix a design flaw, upgrade an assembly with a new components, or simply to find a cost down solution. Our rework specialists assure that resulting assemblies will meet the highest quality standards. CERTIFICATIONS QUALITY SYSTEM AS9100 / ISO 9001 / ISO 14001 / ISO 13485 / TS 16949 / UL Compliant / FDA / MFi
自動高速包裝機 - SFA-SD30
產品分類 : 中空包裝機
人機螢幕操作。 自動顯示訊息錯誤，以利故障排除、維修。 包裝產品適應各種馬口鐵罐、鋁罐、PVC瓶、PET瓶、玻璃瓶不同類型。 螢幕上可設定及修改機器內部參數。 機械調整上皆有卡尺標示以便紀錄，方便調整。 更換模具時間短，適用各種尺寸。 本機台活動部分均有油嘴可以潤滑，底部不方便進入之軸承均裝置油管在外集中潤滑。
偏光板貼付機 GFL-20
產品分類 : 淋膜機
High Rigid Body Design： Higher workpiece machining accuracy. More stabilized bonding range. Higher accuracy. Smooth Bonding Process： The bonding process has been carefully designed in providing safe interlocking and higher yield rate. Automatic Film Stripping Mechanism (Optional)： Automatic bonding film stripping mechanism in providing stabilized action and higher efficiency. Patented Bonding Mechanism： Special bonding mechanism is designed to achieve higher bonding accuracy and air bubble free effect.
