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高產能PET瓶清洗生產線及塑膠碎片清洗系統
產品分類 : 依應用分類回收產線
在當前的循環經濟中，PET瓶回收仍然是該行業的基石。即使原生材料價格波動，高效率的PET瓶清洗生產線也能確保長期獲利。 ACERETECH團隊憑藉數十年的全球經驗，深耕塑膠清洗生產線領域，致力於設計能大幅降低能源消耗，同時生產優質清潔PET碎片的系統。 憑藉我們在塑膠回收機械領域的豐富製造經驗，我們將實際應用回饋融入最新的PET瓶清洗生產線設計中。這種持續創新使我們能夠提供先進的塑膠碎片清洗系統，以最少的水和能源消耗，以實現業界領先的純度水準。 我們的PET回收解決方案針對大量生產進行了最佳化，為客戶提供高品質的瓶片，可用於食品級或纖維級應用。無論您是升級現有工廠還是投資新的塑膠清洗生產線，ACERETECH的塑膠碎片清洗系統都能透過降低營運成本和穩定生產來最大限度地提高您的投資回報率。
料斗進料模頭切粒塑料回收造粒機
產品分類 : 製粒與混煉產線
Suitable for shredded fragments from rigid plastics and injection materials
側擠壓進料模頭切粒塑料回收造粒機
產品分類 : 製粒與混煉產線
Suitable for both soft and hard plastics (films, bags, flakes, bottles, yarns and injection molded materials) Easy operation & maintenance Special design of die face and cutter ensuring uniformity of pellet size and lengthening blade's lifespan Stable production capacity of high-quality granules 20% lower energy requirements than other models One-person operation and less labor costs
B2B Food Grade Cleaning System with Modular Design
產品分類 : 清洗與分選產線
China Factory Price 500–6,000 kg/h Food-Safe Plastic Recycling Equipment Our food grade pet bottle washing recycling line is designed for efficient,hygienic,and high-capacity processing of post-industrial and post-consumer plastic waste.With output capacities from 500 to 6,000 kg/h,the B2B food grade cleaning system can be configured for recycling PET,HDPE,PP,and other compatible thermoplastics used in food packaging and related applications. Manufactured in China,the food grade pet bottle washing line offers a cost-effective solution for plastic processors,packaging manufacturers,recycling plants,and material recovery facilities seeking reliable performance,flexible production capacity,and competitive factory-direct pricing. Product Overview The complete plastic recycling line can be customized according to the material type,contamination level,required output quality,and final application.Typical processing stages include: 1. Plastic waste feeding 2. Pre-sorting and metal removal 3. Crushing or shredding 4. Washing and friction cleaning 5. Hot washing, when required 6. Rinsing and dewatering 7. Drying 8. Label and dust separation 9. Melt filtration and extrusion 10. Pelletizing and final packaging The food grade pet bottle recycling line can be supplied as a complete turnkey line or as individual machines for integration with an existing recycling facility. Key Features Food-Safe Processing Design - Hygienic material-contact components available in stainless steel - Smooth internal surfaces designed to reduce material retention - Easy-access inspection doors and cleaning points - Suitable for processing plastic waste intended for regulated food-packaging applications,subject to final product testing and applicable certifications - Optional food-grade processing configuration for improved cleanliness and contamination control Wide Capacity Range - Processing capacity from 500 to 6,000 kg/h - Modular design for different production requirements - Available with single-stage or multi-stage washing and extrusion systems - Capacity can be adjusted based on material type,moisture content,contamination,and desired output quality Efficient Plastic Recycling - Heavy-duty shredders and crushers for consistent particle sizing - High-speed friction washers for removing dirt,paper,adhesives,and residual contents - Optional hot washing for challenging post-consumer waste - Efficient centrifugal dewatering and thermal drying - Advanced melt filtration to remove fine contaminants before pelletizing - Stable extrusion performance for producing uniform recycled plastic pellets Flexible Material Compatibility The food grade B2B PET bottle washing line can be configured for a variety of plastic materials,including: - PET bottles and containers - HDPE bottles and packaging - PP containers,crates,and caps - Food packaging scrap - Post-industrial plastic film and rigid plastic - Household plastic packaging - Production waste from injection molding and blow molding The exact line configuration depends on the material composition and the required recycled pellet quality. Main Equipment Components Plastic Crusher or Shredder The crushing system in food grade PET bottle cleaning system reduces plastic waste into uniform flakes for efficient washing and downstream processing.Replaceable wear parts and durable cutting blades support continuous industrial operation. Washing System The washing section may include: - Pre-washing tanks - Friction washers - High-speed rinsing units - Hot washing tanks - Floating separation tanks - Screw conveyors and material transfer systems This combination helps remove soil,food residue,labels,oil, adhesives,and other contaminants. Dewatering and Drying System Centrifugal dewatering equipment removes surface moisture from washed flakes.Thermal or hot-air drying systems can further reduce moisture before extrusion,helping improve pellet quality and processing stability. Extruder and Melt Filtration The extruder melts and homogenizes the cleaned plastic flakes.A continuous screen changer or automatic melt filter can be installed to remove remaining solid impurities and improve the consistency of the recycled material. Pelletizing System Depending on the product requirements,the food grade pet bottle recycling machine can use: - Water-ring pelletizing - Strand pelletizing - Hot-cut pelletizing - Underwater pelletizing for selected applications The final pellets are suitable for reuse in injection molding,extrusion,blow molding,sheet production,fiber production,and other plastic manufacturing processes. Advantages of the Equipment - Factory-direct China pricing - High processing capacity from 500 to 6,000 kg/h - Complete turnkey recycling line available - Reduced labor requirements through automated material transfer - Energy-efficient washing and drying configurations - Durable construction for continuous industrial operation - Customizable layout and component selection - Improved recycling efficiency and material recovery - Stable recycled pellet quality - Optional PLC control and touchscreen operation - Technical support,installation guidance,and operator training available Control and Automation The food grade pet bottle washing machine can be equipped with a centralized electrical control system featuring: - PLC-based automatic operation - Touchscreen monitoring - Motor overload protection - Temperature and pressure control - Emergency stop functions - Automatic feeding and material transfer - Production status and fault indication - Optional remote troubleshooting support Automation level can be selected according to production requirements and budget. Typical Applications This food safe B2B recycling machine is suitable for: - Food packaging recycling - PET bottle recycling - HDPE container recycling - PP packaging recycling - Plastic film and rigid plastic recovery - Post-industrial scrap recycling - Packaging factory waste management - Recycled pellet production - Closed-loop plastic manufacturing - Commercial and municipal recycling facilities Food-Contact Application Notice Equipment used for food-related plastic recycling can be manufactured with hygienic design features and food-grade material-contact components.However,whether the recycled plastic is suitable for direct food contact depends on the input material,decontamination process,regulatory requirements,laboratory testing,and final product certification.Customers should confirm applicable requirements with the relevant regulatory authorities before using recycled pellets in food-contact applications. Customized Solutions Customers can provide raw material photos,videos,samples,or process details for a recommended food safe plastic recycling equipment configuration and factory-price quotation. Each recycling project can be configured according to: - Plastic type and form - Required production capacity - Contamination level - Required flake cleanliness - Final pellet specifications - Available factory space - Water and energy availability - Degree of automation - Local electrical standards - Budget and investment plan Why Choose This Plastic Recycling Line? The 500–6,000 kg/h food grade pet bottle cleaning system provides a practical and scalable solution for converting plastic waste into valuable,reusable raw materials. This B2B food grade cleaning system’s modular structure,high-capacity design,hygienic processing options,and customizable automation make above food safe plastic recycling equipment suitable for both new plastic recycling plants and existing facilities upgrading their production capacity. B2B Food Grade Cleaning System with Modular Design Customization High-Output Automation:https://www.petrecyclingmachinery.com/B2B-Food-Grade-Cleaning-System-with-Modular-Design-Customization-High-Output-Automation-pd585605848.html PET Bottle Washing Line Manufacturer - Haorui Machinery:https://www.petrecyclingmachinery.com/PET-Bottle-Washing-Line-pl43660357.html Plastic Recycling Machines & Solutions - Haorui Machinery:https://www.petrecyclingmachinery.com/products.html PET Bottle Recycling Machine & Plastic Crusher - Haorui Machinery:https://www.petrecyclingmachinery.com/
三合一塑膠回收機: Repro-Flex
產品分類 : 依應用分類回收產線
回收機的設計可用來處理高達95%表面印刷的回收料，打造循環經濟的理想選擇 1. 脫氣前過濾：確保再製粒子品質的關鍵步驟 本機專為處理高印刷比例的回收料而設計，能將重印刷回收料進行回收再造粒。在脫氣流程之前，我們採用先進的過濾系統，有效去除雜質和污染物。此項設計可確保產生優質的脫氣效果，大幅提升再製粒子的純淨度和品質，讓您生產出更優質、更具價值的再生產品。 2. 三重脫氣：徹底去除油墨與濕氣，成就卓越品質 為確保最佳的脫氣效果，我們的回收機採用領先業界的三重脫氣技術。除了在第一段押出機配置雙重脫氣系統外，特別設計的透氣區塊 (位於第一和第二段押出機的連結處) 作為第三脫氣區段。此三重脫氣設計能更有效地去除回收料上的油墨、殘留溶劑和多餘的濕氣，大幅降低再生粒子的異味和揮發性有機化合物 (VOCs) 含量，提供更安全、更環保的再生材料。 3. 改良切粒設計：實現快速且穩定的供料，提升產能 我們不斷精進切粒技術，改良後的切粒設計在印刷BOPP薄膜回收應用中表現出色。粉碎單元不僅具備高效的粉碎能力，更巧妙地利用運轉過程中產生的熱能來預熱塑膠料，使其緊縮。緊縮的步驟大幅提升從粉碎單元至押出段的送料穩定度，確保均勻且連續的進料。高穩定性的送料是維持機器產能穩定的關鍵，讓您的生產線始終保持高效運作。 塑膠回收廢料 運用範圍：廣泛應用，創造無限價值 Repro-Flex 產出的再生塑膠粒可立即用於生產線進行再次生產，應用範圍廣泛。最常見的應用包括吹袋機和水管押出機，用於生產各種塑膠製品，例如垃圾袋、包裝膜、農用薄膜和建材等。我們的回收解決方案能幫助您實現資源循環利用，降低生產成本，並提升產品的市場競爭力。 1. 一次再生乾淨塑膠料 - 塑膠產品生產廠內廢料：降低成本，提升價值 塑膠產品生產廠 (例如吹袋工廠、製袋工廠和印刷廠) 平均會產生約佔總產量 5% 的廢料。在石油和新料價格持續上漲的背景下，塑膠廠內廢料回收的重要性日益凸顯。使用 Repro-Flex 回收機，您可以將生產過程中產生的廢料 (例如膜捲瑕疵品、製袋過程裁剪耳料) 進行回收再利用，大幅降低新料的購買成本。一次再生的回收料品質最高可達新料的 98%，許多生產商已選擇使用一次再生廢料來生產高品質產品，其品質與使用新料生產的產品相差無幾。這種方式不僅能節省原料成本，還能提高產品的市場價值，符合環保趨勢，提升企業形象。 2. 次級回收廢料 - 水洗廢料，含有微量雜質之塑膠粒子：擴大應用，創造收益 為滿足不同客戶的需求，Repro-Flex 機台也可靈活地回收水洗後的廢料 (例如廢棄的塑膠膜、農用膜、建築工程用覆蓋膜等)。Repro-Flex 粉碎過程中因旋轉產生的熱能，可用於加熱水洗過後的廢料，並帶走料中多餘的水分，有效降低後續處理的能源消耗。在押出機的部分，雙脫氣孔可以再次釋出水分及印刷油墨，進一步淨化再生粒子。水洗原料產出的塑膠粒多用於再次生產，例如製造垃圾袋、工程用膜、覆蓋布用的塑膠膜及生產水管等。Repro-Flex 機台還可選配色母/添加劑送料器，方便您根據需求調整回收粒子的顏色，拓展應用範圍，創造更多收益。 Repro-Flex 回收機優勢：高效、可靠、經濟 三合一設計的回收機台：節省空間，降低成本 Repro-Flex 回收機整合了粉碎、押出及切粒三大單元於一體，實現一站式回收解決方案。回收料可直接送至機台進行加工，最終得到高品質的再生塑膠粒。這種整合式設計省去了分別粉碎、押出及製粒所需的人工、工廠佔地及耗電量，大幅降低您的運營成本，提升生產效率。 便捷的操作方式：簡化流程，提升效率 回收料可直接放置在輸送帶上，由輸送帶自動送至粉碎單元。輸送帶的送料量由安培控制，實現精確的定量送料，確保進料的穩定性和均勻性。粉碎筒不僅能高效切割塑膠膜，還能在切割過程中壓縮粉碎後的塑膠碎片，使其產生重量，並利用切割旋轉產生的離心力將塑膠料直接送入押出機進行熔融。押出的熔融料經由模頭切粒單元可立即進行製粒和冷卻，產出的回收料可直接用於生產線進行再次生產，簡化操作流程，提升生產效率。 高效率，高產能：穩定進料，確保產量 結合粉碎及押出單元的設計，可確保送入的回收料得到徹底的粉碎，並順利餵入押出機中。這種不間斷的送料設計可提供穩定的進料量，使押出機能夠定量押出塑膠料。由於送料和押出量穩定，機器也能穩定生產高品質的再生粒子，確保您的生產線能夠持續高效運作。 高品質塑膠粒：均勻顆粒，提升價值 切粒單元採用模頭切粒的方式運作，可確保塑膠粒子形狀大小平均，顆粒均勻。因為粒子大小平均，用於生產線再次生產時，能獲得更好的熔融效果和更穩定的產品品質，從而提升產品的整體價值。 投資成本可快速回收：高投資回報率，加速盈利 平均在一年內，投資此回收機的成本，都可以得到回收，實現快速盈利 以合理的價格為您的生產線購置高效能及耐用之回收機，提升生產效率，降低運營成本。 低耗電量、高產能，在減少生產成本的同時，也為您做到最高的產量，提升盈利能力。 交貨期短並提供另客戶安心的安裝服務：POLYSTAR 每個月平均生產 8 台 Repro-Flex 回收機，平均交貨日在 60 天左右。客戶可在最短時間內開始在工廠內使用回收機，盡早享受回收帶來的效益。
Fibre Grade PET Cleaning System with Automation
產品分類 : 依應用分類回收產線
Automatic Fibre-Grade PET Bottle Washing Recycling Line The automatic fibre-grade PET bottle washing recycling line is an integrated plastic recycling system designed to convert post-consumer PET bottles into clean,high-quality recycled PET flakes suitable for polyester fiber production.The line combines automatic material handling,efficient bottle separation,intensive washing,contaminant removal,mechanical dewatering,thermal drying,and final flake classification in one continuous process. Built for high-throughput plastic recycling plants,this recycled bottle to fiber production line helps processors recover valuable PET from discarded beverage bottles and transform it into a consistent secondary raw material for applications such as staple fiber,filament yarn,nonwoven fabrics,strapping,and other polyester products. Product Overview PET bottles typically contain labels,caps,rings,adhesives,dirt,moisture,and other contaminants that must be removed before the material can be reused.The automatic fibre grade PET bottle washing line is engineered to separate and clean these components while minimizing PET loss and preserving the quality of the recovered polymer. After processing,the fibre grade PET bottle recycling line produces washed PET flakes with controlled moisture,reduced contamination,and stable bulk density.The final product is commonly used as feedstock for polyester fiber manufacturing and other non-food-grade PET recycling applications. Typical Processing Flow The complete fibre grade PET bottle washing line may include the following stages: 1.Bottle Bale Opening and Feeding Compressed PET bottle bales are loaded into a bale breaker or bale opener.The equipment loosens the bottles and feeds them continuously to the sorting section. 2.Pre-Sorting and Manual Sorting Operators or automated sorting equipment remove PVC bottles,metal objects,heavily contaminated containers,hazardous materials,and other non-PET items.Effective sorting at this stage improves final flake quality and protects downstream equipment. 3.Label and Cap Separation A label remover machine separates loose and attached labels from the bottles.Caps and rings,which are typically made from HDPE or PP,are removed during the process through air separation,density separation,and washing. 4. Bottle Crushing A wet granulator or PET bottle crusher cuts the bottles into smaller pieces.Water may be introduced during crushing to reduce dust,control heat,and begin the initial rinsing process. 5. Pre-Washing The pre-washing section removes loose dirt,sand,beverage residues,and other surface contaminants before intensive cleaning. 6. Hot Washing PET flakes are washed in a heated solution that helps remove oils,adhesives,labels,organic residues,and stubborn contamination.The hot-washing system can be configured with detergent according to the incoming material and required output quality. 7. Friction Washing A high-speed friction washer applies mechanical scrubbing action to the flakes.This stage removes remaining dirt,glue,paper fibers,and surface residues while improving flake cleanliness. 8. Rinsing and Floating Separation Clean-water rinsing removes detergent and loosened contaminants.A float-sink tank separates PET flakes from lighter materials such as PP and HDPE caps,labels,and other low-density plastics. 9. Mechanical Dewatering A centrifugal dewatering machine removes most of the surface water from the washed flakes,reducing the energy required for thermal drying. 10. Thermal Drying Hot-air drying reduces residual moisture to a controlled level suitable for storage,packaging,or further processing. 11. Air Classification and Fine Separation Air separators remove lightweight labels,films,dust,and residual fines.Additional screens,magnetic separators,or metal detectors can be installed to improve product purity. 12. Flake Storage and Packaging The finished PET flakes are conveyed to a storage silo,cyclone,or jumbo-bag filling station for convenient handling and shipment. Key Features Fully Automatic Operation The fibre grade PET bottle recycling machine is designed for continuous operation with centralized controls for feeding,crushing,washing,conveying,drying,and packaging.Automated sensors and control systems help regulate material flow,water temperature,residence time,and equipment status. Designed for Fibre-Grade PET Flakes The washing and separation process is configured to produce clean PET flakes appropriate for polyester fiber production.The final quality depends on feedstock composition,sorting effectiveness,process settings,and the selected equipment configuration. Efficient Contaminant Removal The pet bottle to polyester fibre machine targets common PET bottle contaminants,including: - Labels and label adhesive - PP and HDPE caps and rings - Dirt,sand,and dust - Beverage residues - Oil and grease - Paper and organic matter - PVC and other incompatible plastics - Metal particles - Lightweight films and floating materials Integrated Hot-Washing Technology Hot washing in PET bottle cleaning system improves the removal of difficult contaminants that cannot be effectively eliminated through cold washing alone. Temperature,detergent concentration,washing time,and water circulation can be adjusted to meet different feedstock conditions. Reduced PET Loss The fibre grade PET bottle washing machine uses controlled conveying,density separation,and optimized washing stages to limit the loss of usable PET flakes.Proper equipment matching helps improve recovery rates and overall plant profitability. Water Recycling Capability A water-treatment and recirculation system can be integrated to reduce fresh-water consumption.The system may include settling tanks,filtration units,screw presses,dissolved-air flotation,and other treatment equipment depending on local regulations and the level of contamination. Modular and Customizable Configuration The fibre grade PET recycling machine can be customized based on: - Required production capacity - Bottle bale quality - PET contamination level - Desired flake cleanliness - Available factory space - Local utility conditions - Water-treatment requirements - Automatic or semi-automatic operation preferences Durable Construction Key components are manufactured from wear-resistant materials and corrosion-resistant stainless steel where appropriate.High-wear areas,such as crushers,friction washers,screw conveyors,and dewatering machines,can be equipped with replaceable wear parts to simplify maintenance. Stable Flake Quality Multiple separation and washing stages help achieve a consistent output in terms of cleanliness,particle size,moisture content,and bulk density.Stable flake quality supports more reliable downstream fiber production. Main Equipment Configuration A typical automatic PET bottle cleaning system may include: - Bale opener or bale breaker - Infeed conveyor - Trommel or pre-sorting screen - Manual sorting conveyor - Magnetic separator - Label remover - Wet PET bottle crusher - Pre-washer - Hot-washing tank - Friction washer - Float-sink separation tank - High-speed friction washer - Dewatering machine - Hot-air drying system - Zigzag air separator - Vibrating screen - Metal detector - Conveying system - PET flake storage silo - Automatic bagging or jumbo-bag filling system - Electrical control cabinet - Water circulation and wastewater-treatment system The exact configuration can be adjusted according to the raw material and required product specifications. Output Applications The washed PET flakes produced by this fibre grade PET Cleaning system are suitable for use in the manufacture of: - Polyester staple fiber - Recycled polyester filament - Nonwoven fabrics - Hollow fiber filling - Recycled PET strapping - Engineering plastic compounds - Thermoformed PET products - Other non-food-grade recycled PET products For applications requiring particularly high purity or advanced polymer performance,additional equipment such as optical sorters,near-infrared separators,melt filtration,pelletizing systems,or solid-state polycondensation units may be added. Operational Benefits - Converts waste PET bottles into valuable recycled material - Supports high-volume,continuous plastic recycling - Reduces dependence on virgin PET resin - Helps lower landfill disposal and environmental pollution - Improves material recovery from post-consumer waste - Reduces manual labor through automated processing - Produces a saleable raw material for the textile and plastics industries - Supports more efficient use of water and energy when paired with recycling systems - Allows flexible integration into existing plastic recycling plants Quality and Performance Considerations The quality of fibre-grade PET flakes depends not only on the fibre grade plastic recycling equipment but also on the quality of the incoming bottles.Feedstock with excessive PVC,oil,dirt,multilayer materials,or non-PET plastics may require enhanced sorting and washing equipment. For best results,the plastic recycling plant should maintain: - Effective pre-sorting - Controlled hot-washing conditions - Proper separation of caps and labels - Regular water replacement or treatment - Correct crusher and screen settings - Routine removal of accumulated contaminants - Regular inspection of wear parts - Proper control of final flake moisture Ideal Applications This automatic fibre grade PET recycling machine is suitable for: - Plastic recycling plants - PET bottle recycling facilities - Polyester fiber manufacturers - Waste management companies - Material recovery facilities - Circular-economy projects - Industrial recyclers processing post-consumer PET bottles Product Summary The automatic recycled bottle to fiber production line provides a complete solution for processing used PET bottles into clean,reusable flakes for plastic recycling.With automated conveying,advanced washing,density separation,dewatering,drying,and optional water-treatment systems,the PET bottle washing line is designed to deliver reliable performance,efficient contaminant removal,and consistent fibre-grade PET output. It is an effective investment for plastic recycling plants seeking to increase PET recovery,improve product quality,reduce operating labor,and supply recycled raw materials to the polyester fiber and plastics industries. Fibre Grade PET Cleaning System with Durable Construction Special Design Automation Customization:https://www.petrecyclingmachinery.com/Fibre-Grade-PET-Cleaning-System-with-Durable-Construction-Special-Design-Automation-Customization-pd533023348.html PET Bottle Washing Line Manufacturer - Haorui Machinery:https://www.petrecyclingmachinery.com/PET-Bottle-Washing-Line-pl43660357.html Plastic Recycling Machines & Solutions - Haorui Machinery:https://www.petrecyclingmachinery.com/products.html PET Bottle Recycling Machine & Plastic Crusher - Haorui Machinery:https://www.petrecyclingmachinery.com
