Shredder Integrated recycling machine Features:
-Can handle large heavy materials or thin-film materials 0:50
-Automatic backfllush screen changer,Reduce the screen changing labor cost 1:03
-Side Feeding Twin Screw design
The KRIEGER series cutter compactor plastic recycling machine integrates crushing, extruding and pelletizing in one machine.
A proprietary designed cutter compactor can compact the density of fluffy plastic film to flakes.
It helps to increase the efficiency of extruder. After compactor, the materials are extruded to Genius patented universal joint pelletizing system.
The universal joint pelletizing system can automatically adjust the distance when cutting the polymer to pellets. Significantly reduces manual adjustment error rates.
After cooling, these pellets are sent to centrifugal dryer to remove moisture. A vibrator at next step removes powders or oversized pellets.
Finally, recycled pellets can be reused in different fields, for example, blow film or injection molding industries.
/ Key Features of Cutter Compactor Plastic Recycling Machine /
Energy cost saves up to 20%
Only 1~2 operators are needed to operate the pp recycling machine.
High-speed rotation operation makes the fluffy material compact.
Simultaneous material dewatering.
Triple cooling sections – air cooling system, compactor body water cooling system, and water spraying system.
The temperature control is convenient, and the temperature of the crushing barrel is controlled in a stable manner.
Provide customized recycling, sorting, feeding, degassing, filtering, granulating to storage and packaging systems.
【Machine Features】
A mixing system is a process of mixing raw plastic materials in particles or powders to manufacture piping and tubing structures. It is a part of the plastic extrusion process. It involves the pre-mixing of multiple additives, which is performed in an efficient manner. Mixing System is commonly used in manufacturing water pipes, plastic floors, wall panels, plastic floor tiles, wires, cables, plastic steel doors, windows, to name a few.
Suitable for filling small amounts of additive. A semi-automatic operation system that saves labor and times, lowers production costs while upgrading throughput by 20%.
With material storing function. No powder leakage during delivery. A mixing and delivery system that meets environmental protection requirements.
The flow guide plate is a special design, featuring uniform mixing, high speed, superior dispersion and energy saving.
Exclusively designed material outlet port can be set according to customer's material types.
Another benefit is its fast material outfeed with residuals.(Patented design).
The tank invertor is a stainless steel construction, polished to upgrade material missing efficiency and reduce electricity consumption.
The steel base is a one-piece fabrication and equipped with anti-vibration pads, providing smooth and stable running.
【Company Intro】
"CHIAO WEI MECHANIC CO., LTD" founded in 1987 and a professional manufacturer of Hi-speed mixer, Blending machine & those ancillary equipments etc. Although we have established about twenty years, our staffs were continued and guided by principle of innovating, persuing the excellence & hard-working etc., Especially, the scientic-technology will be upgraded gradually as well as human life be diversified day by day. Since, our company has focused on new products R/D and manufactured hi-eff, automation, low noise & low pollution products. And we have contributed trivial efforts to make capability advances for professional.
【Machine Features】
The one-step plastic pelletizing machine, Repro-Flex, combine cutting, extrusion, and pelletizing into one compact and efficient pelletizer line.
The cutter-compactor of the plastic pelletizing machine prepares the plastic waste (PE plastic film and PP plastic film waste) into an ideal condition for the extrusion process and feeds the plastic waste directly into the extruder. This integrated system does not require a separate crusher, and therefore, eliminates the problem of inconsistent feeding, reduces space and labor costs, and has lower energy consumption.
Simple in Design. Flexible in Operation.
POLYSTAR is able to customize its machines regarding customers’ needs.
How this pelletizing system works:
1. Feeding
a. By belt conveyor
Feeding of scraps is easy and automatically controlled depending on the amount of material input.
b. By Nip roller
Film-on-rolls can be fed at the same time.
2. Cutting and compacting
The cutter compactor integrated cuts, dries, and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Degassing system
The two-zone degassing can process plastic film with larger printed areas.
4. Filtration
Screen change with a dual channel system for non-stop operation that also prevents plastic material from leaking.
5. Pelletization
Water-ring pelletizing system, also known as hot die face pelletizing, the plastic comes from the recycling extruder and is directly cut by the rotating knives attached to the surface of the die head.
6. Final Product
Round-shaped recycled pellets are produced and cooled inside the water ring immediately.
【Company Intro】
Headquartered in Taiwan, POLYSTAR has focused on the user-friendliness of its machines through continuous re-engineering, making recycling extremely “Simple” for its users – Easy operation and maintenance is what makes POLYSTAR the No.1 selling recycling machine today.
Over the past 32 years, more than thousands of POLYSTAR recycling machines have helped worldwide plastic producers to reprocess their post-industrial (in-house) waste back into high-quality pellets in a simple and easy way.
【Product Line】
Plastic recycling machine
Compounding machine
Dyeing & Pelletizing
Automatic batch weighing and mixing system
Washing line
Rubbing drying machine
Powerful crusher
Shredder
Plastic flat board extruder
Refuse derived fuel (RDF)
【Company Intro】
GEORDING MACHINERY CO., LTD. has dedicated to innovating their machines with superior features which can process various plastic materials, such as PA, PET, ABS, TPU, Calcium Carbonate and even PE foam. By keeping developing and improving their technology, GEORDING has become one of the leaders of the extruder supplier as well.
【Product Line】
Plastic recycling machine
Compounding machine
Dyeing & Pelletizing
Automatic batch weighing and mixing system
Washing line
Rubbing drying machine
Powerful crusher
Shredder
Plastic flat board extruder
Refuse derived fuel (RDF)
【Company Intro】
GEORDING MACHINERY CO., LTD. has dedicated to innovating their machines with superior features which can process various plastic materials, such as PA, PET, ABS, TPU, Calcium Carbonate and even PE foam. By keeping developing and improving their technology, GEORDING has become one of the leaders of the extruder supplier as well.
Have you wondered how PET bottles have been recycled? Where do recycled plastics go?
BoReTech is a leading company in the plastic recycling industry, who strives to solve plastic waste and give it a second life.
With more than 30 years experience in the industry, BoReTech is able to process different materials from different countries and gain know-how experiences.
Lately, BoReTech has redesigned their washing line in a smaller footprint, which is 50% less surface area compared to their standard line.
Here are four improvements of the latest washing line called ES-process PET Bottle Recycling System.
Smaller Foot Print
Convenient in Maintenance
Environmental Protection and Sustainability
Quality Improvements
To be a global pioneer in the plastic recycling ingenuity, BoReTech has gradually moved towards the research, development, and design of the all-plastic recycling process.
Let's keep our environment in ecological balance and promote global sustainable development.
【Video Outline】
0:00 Reduction of Carbon Emissions
0:52 BoReTech's Plastic Recycling Solution
1:32 Journey to Plastic Recycling
3:11 Development of BoReTech
3:54 Innovation & Integration to meet food-grade demand
4:38 BoReTech PET Bottle Recycling System
5:10 ES-process PET Bottle Recycling System
7:07 Market share of BoReTech in India & Japan
8:51 Service from BoReTech
9:46 Future Development & Mission
This time our guest is Partico Machinery Inc. Partico stands out with its customized thermoplastic recycling machines in Taiwan with over 25 years of experience.
Dear Denny Chang and Lucy Huang, the sales representatives of the company, were really intimate to share their company's innovations and investments in R&D. By developing PET vacuum extrusion pelletizing system, Partico makes a distinction from other traditional manufacturers and creates its own market value.
As a manufacturer of extrusion pelletizing machines, Partico is dedicated to calling for the importance of sustainability. The purpose of the company is not only to manufacture plastic recycling machines for the industry but also to assist in environmental protection with efficient machinery, as a part of the company's ESG contribution.
The most important thing is that Partico is familiar with various materials that its machines can recycle. In addition, Partico is also capable to plan suitable conveyor systems for the customers according to their materials characteristics and applications, so they do not need to worry about the overall planning of equipment.
In recent years, the main trend in the PET recycling industry is to apply pellets to make food contact materials. One of Partico's goals is to get FDA certificate, which refers to manufacturing recycling machines that recycle PET flakes for food packaging applications.
We have more to share, then let's take a look at this intimate interview and learn more about Partico and its innovative contribution to the plastics recycling industry.
Compacting & feeding
The high speed compactor creates superior efficiency friction heat to compact the fluffy materials. Removed moisture during processed. Increase the highest throughputs for more productivity.
Multiple Cooling
Triple cooling sections – air cooling system, compactor body water cooling system and water spraying system. The operator can set the temperature of each to stably control the compactor's temperature.
Better Flexibility
Genius recycling specialist team provides customized recycling systems, flexible options from sorting, feeding, degassing, filtration, to storage and packing systems. According to the clients' needs presenting a smart and reliable plant.
Cost Saving
Energy cost saves up to 20%. Labor cost is reduces as only 1~2 operators are needed to operate the whole plant.
【Company Introduction】
Genius Machinery Co., Ltd. specializes in the comprehensive plant planning of plastic recycling equipment. With over 40 years of experience in designing and manufacturing plastic recycling equipments. Since its establishment, Genius Machinery Co., Ltd. has provided industries with plastic washing lines, plastic recycling machines, pelletizers, plastic squeeze dryers, crushers, shredders, and other complete series of manufacture line for one-stop services.
In recent years, many manufacturers in the plastics industry have been aware of the environmental issues to reduce waste and protect our environment.
GEORDING MACHINERY CO., LTD. has dedicated to innovating their machines with superior features which can process various plastic materials, such as PA, PET, ABS, TPU, Calcium Carbonate and even PE foam. By keeping developing and improving their technology, GEORDING has become one of the leaders of the extruder supplier as well.
Through the interview with the sales manager, Jessica Liu, she expressed the implementation of Reuse, Reduce and Recycle are core concepts to GEORDING. With the Refuse Derived Fuel production line, they could share the idea and provide assistance to lower greenhouse gas emissions.
Supporting their customers is the priority of after-sale service. Even though the pandemic has been affecting the world, GEORDING still maintains an excellent relationship with customers by arranging video meetings and providing the service of remote tests. Therefore, they have been awarding the OEM cooperation with a long-term partner in Japan.
One of GEORDING’s customers in Japan uses their RDF (Refuse Derived Fuel) to plant vegetables by using their equipment. As a result, we could tell that more and more manufacturers value the sustainability of ESG.
【Video Outline】
00:00 - Introduction
00:39 - Contribution to the circular economy
02:03 - RDF production line for ESG
03:06 - After-sales service for installation & maintenance
04:01 - OEM cooperation
04:39 - R&D developments
06:20 - Customer success stories
07:40 - Closing
More and more countries request all plastic-made products to be fully recycled; therefore, plastic recycling machines have been important.
Mr. Peter Tsai, the general manager of Genius, explained the best seller “Single Stage Cutter Compactor Plastic Recycling Machine” as known as KRIEGER series in their product lines. This machine is capable of recycling HDPE drums and films with superior features, such as Italian-made heater, extruder-degassing vents, dual piston filters.
With excellent customer satisfaction and customization service, Genius awarded an order from a returning Japanese client again. According to the language and the use habits, the parts of the machine have been installed with many Japanese brands in order to lessen obstacles while Japanese employees operate the machine.
Moreover, Peter has expressed how Genius values customer satisfaction, customization service and after-sales service in the interview. Through this video, you will be showcased how Genius is running the testing of Single Cutter Compactor Machine before shipment.
【Brief Intro】
Genius Machinery specializes in the comprehensive plant planning of plastic recycling equipment. With over 40 years of experience in designing and manufacturing plastic recycling equipment.
【Video Outline】
00:00 - Introduction
00:31 - Machine Testing & Superior Features
02:10 - Conveyor Belt
02:19 - Compactor
02:50 - Extruder-degassing
03:19 - Dual Piston Filter
03:40 - Pelletizer
04:18 - Details of customized control panel
05:21 - Materials Process & Applications of Machine
06:27 - After-sale service for installation & maintenance
08:05 - Messages to customers
Machinery in the Video: GENIUS KRIEGER Series - KR-125 Cutter Compactor Recycling Machine
[VIDEO HIGHLIGHTS]
0:00 Plastic Recycling Machine - KR-125
0:28 Belt Conveyor
0:41 Cutter Compactor
1:00 Main Extruder
1:11 User-Friendly Control Panel
1:26 Dual-Piston Filter
1:36 Die-Face Cutting Pelletizing
[KEY FEATURES ]
Applicable Materials: PET, PP, OPP, BOPP, HDPE, LDPE, LLDPE, ABS, HIPS, etc.
Especially for plastic films, foam, woven and non-woven fabric, raffia, washed & squeezed films, flakes, edge-trimmed, and cutting-edge materials.
High torque precision gearbox. Low noise and steady operation.
Die-face pelletizing is expected to reduce manpower costs.
The screw is specially designed for recycled materials based on their characteristics. The unique design ensures full degassing in operation.
SAVE cost, energy, and time.
The single extruder is suitable for clean materials such as injection leftovers and production waste.
[COST SAVING]
Saves energy cost up to 20%
Reduces labor cost as only 1~2 operators are needed to operate the whole plant.
[SUPERIOR FEATURES]
/Compacting & feeding/
The high-speed compactor creates superior efficiency friction heat to compact the fluffy materials. Removed moisture during processing. Increase the highest throughputs for more productivity.
/Multiple Cooling/
Triple cooling sections – air cooling system, compactor body water cooling system, and water spraying system. The operator can set the temperature of each to stably control the compactor’s temperature.
/Flexible Customization/
GENIUS recycling specialist team provides customized recycling systems, flexible options from sorting, feeding, degassing, filtration, to storage and packing systems. According to the clients’ needs, presenting a smart and reliable plant.